PMP推盘炉生产线_上海宝华威热处理设备有限公司

推杆炉：大容量热处理系统
Pusher Furnace: High Volume Thermal Treatment System

创新使得PowerMax与众不同
Innovative features make the PowerMax difference

宝华威设计和制作的推杆炉系统易于维修，使用可靠性高。我们公司拥有众多的优秀的设计，加上对整个热处理过程的精确的控制使得设备操作非常方便，这种高质量的设备可以让你获得高产量的输出。推杆炉设备可以根据用户进行定制，使用已验证的组块零件和模块概念以满足客户的精度要求。

PowerMax designs and builds pusher furnace systems for ease of maintenance and up-time reliability. The many outstanding design and construction features add up to an exceptionally high degree of operating efficiency, coupled with precise control over the entire heat treat process. As a result, you’ll benefit from a consistently high standard of quality of maximum production rates and economy. The pusher furnaces are custom-designed to meet your precise needs using our proven standard building-block components and modular concepts.

宝华威推杆炉型设计根据需要处理工件的总量，为获得温度和气氛的最大控制，设备可以组合成一个单元也可以拆分成几个单独的处理单元。
PowerMax pusher furnace designs depending on the amount of process control desired, furnace chambers may be combined into a single unit or separated into a multi-chamber design to provide for independent and isolated chambers for maximum control over temperature and atmosphere.

厂房布置Floor Plan Arrangements
PowerMax模块化的设计概念，可以根据车间的空间大小简单布置，可以由单排输送转成多排处理。
Due to PowerMax modular design concepts, floor plan arrangements can be made as simple as straight-through in-line single-row units to multi-row units with side entrance and exit designs to fit your available floor space.

进料/出料转换室 Entrance/Exit Vestibule
工业界公认设计的鳄鱼嘴状出料门达到先进水平，鳄鱼嘴门既可作为密封门，又可作为轨道输送工件，使用操作方便，而且可以自动释放炉内积蓄的压力。
Industry-proven PowerMax exclusive “Alligator” outer door systems provide reliable operation and automatic resedling in the event of a pressure buildup.

底部加载设计减少了气氛的消耗，提高气氛的均匀性。
Our bottom-load design reduces atmosphere gas consumption and minimizes furnace atmosphere disruption.

拉链料盘转移机构Captive Chain Tray Transfer Mechanism
可水平或竖直排列。
Horizontral or vertical arrangements available.

链条返回到密封的盒子内防止过热，延长使用寿命。
Chain retracts into a sealed housing to prevent overheating and extend service life.

减少设备周边的空间需求。
Reduces floor space requirements alongside the furnace

主推头机构Main pusher mechanism
独特的宝华威滚珠丝杠设计专门为重载荷处理量设计的高效部件。
Exclusive PowerMax design features a recirculating ball nut and screw enclosed in a tubular assembly.

滚珠丝杠设计要远远优越于液压推杆系统，移动顺畅平滑。
Highly efficient unit designed specifically for heavy loads.

当产生故障或者过载时可自动返回。
Automatically retracts in the event of a jam or overload.

料盘定位器Tray Positioned
能够自动调节主推头的行程以补偿料盘的热膨胀和永久变形量。
Exclusive automatically adjust the main pusher stroke to compensate for thermal expansion and permanent tray growth.

气氛循环系统Atmosphere Circulation Systems

顶部和单排侧墙风扇系统
Roof and single-flow side wall fan systems.

独特设计的侧墙风扇系统。
Exclusive sidewall fan systems.

适用空冷，水冷或者油冷。
Available with air, water, or oil cooling.

加热系统Heating System
竖直或者水平安装的U型辐射管系统既适合燃气加热系统也适合电加热系统。
Single-ended and U-type radiant tube systems mounted horizontally or vertically are compatible with either fossil fuel burners or electric elements.

大直径的辐射管增加了加热强度，同时也降低了散热量，延长了使用寿命。
Large-diameter radiant tubes increase physical strength and permit lower heat dissipation rates for longer service life.

可用手动点火和电火花打火系统
Piloted or spark ignited burner systems available.

进出气体热交换器可以减少能量消耗，至少节省30%的能量。
Internal and external recuperators can be added to reduce fuel consumption by as much as 30%

淬火槽循环系统Quench Circulators
搅拌系统可用于油，水，聚合物，或者熔盐淬火介质
Agitation systems available for oil, water, polymer, or melting salt.

标准的叶轮型系统适合于普通装载量的淬火。
Standard propeller-type systems are provided for medium density loads.

特殊的液下泵搅拌系统可用于高装载量的淬火。
Our exclusive submerged pump-style agitator is unrivaled for dense load quenching.

先进技术- 冷却室-高压气淬
Pioneering Technology- Cold Chamber-High Pressure Gas Quenching

冷却室的气淬技术不是专为真空处理系统设计，高压气淬也适合于气氛处理系统
“Cold Chamber” gas quenching technology is not reserved for vacuum treatment systems. High Pressure Gas Quenching is also compatible with atmosphere treatment systems.

气淬压力范围为：10-20bar氮气
Quench pressure range of 10-20 bar nitrogen.

可对现有的气氛推杆炉系统应用新的淬火技术。
Available new or as a retrofit to your existing atmosphere pusher system.

不用快速清洗就可以传送干净的零件
Delivers clean parts without post-washing.

扭转气体流动方向可以减少变形，而且改善气氛均匀性。
Reversed gas flow option is available to further reduce distortion and improve uniformity.

气氛系统 Atmosphere System
减少50%的循环时间
Reduces cycle times by as much as 50%.

高级的工艺特性
Superior metallurgical properties.

减少气氛流量
Lower atmosphere gas flows.

减少地板空间需求
Less floor space required.

预热/预氧化 Pre-heat/Pre-Oxidization
预热可以提高生产效率。
Increased production rates due to preheating.

工件表面的预氧化有利于渗碳速度和渗碳的均匀性。
Pre-oxidation of the work surface allows for faster and more uniform carbon absorption.

加热烘干进入加热室的工件。
Thermally cleans the work entering the furnace.

灵活的热处理系统 Flexible Heat Teat Systems
可单点管理。
Manageable from a single point.

可以处理各种工艺产品，可以同时处理大量不同的工件。
Ability to handle variable production rates and simultaneously process large numbers of different parts.

可同时进行多种工艺操作。
Provide consistent quality and productivity.

质量可靠，生产率高。
Provide consistent quality and productivity.

可监控获取所有数据，并进行跟踪
Total data monitoring, controlling, acquisition, and tracking capability.

模块化设计的灵活性易于维护
Modular design for flexibility and ease of maintenance.

理想的投资设备
Optimal investment.

欢迎来到上海宝华威热处理设备有限公司官方网站！品质铸就品牌！ 中文 / ENGLISH

欢迎来到上海宝华威热处理设备有限公司官方网站！品质铸就品牌！中文 / ENGLISH